Already Running a Screen Printing Line? Integrate DTG for Maximum Output

July 29, 2025
3:04 pm

Many garment factories in Southeast Asia have invested heavily in traditional screen printing lines over the years. While screen printing continues to be an excellent solution for high-volume runs and solid color designs, modern consumer demand is shifting. Customization, shorter turnaround times, and full-color prints are becoming essential in today’s competitive textile market. So, how do you bridge the gap without abandoning your current infrastructure? Enter the hybrid DTG printer.

A hybrid DTG printer allows you to integrate direct-to-garment (DTG) technology into your existing screen printing workflow, combining the best of both worlds. It preserves the high-efficiency capabilities of screen printing while enhancing your operation with the flexibility and vibrancy of digital.

Why Consider Hybrid DTG Printer?

The hybrid DTG model is designed to complement, not replace, your screen line. While screen printing is ideal for mass production of simple graphics, DTG brings digital precision to complex, full-color artwork and low-volume orders.

Hybrid DTG printers, especially those by Textalk, are revolutionizing the way manufacturers operate. These machines allow you to prep a garment with screen-printed underbases (like white ink) and follow with a DTG machine that prints high-resolution color images on top. This method enhances color brightness, wash durability, and production speed.

Meet the Game-Changers: Textalk Hybrid Printers

Fluxmall DTG proudly distributes a suite of Textalk hybrid DTG printers that are already helping factories across Asia streamline their operations.

Textalk TFR: This roll-to-roll hybrid DTG system is designed for operations that require large-scale printing on fabric rolls. With dual Epson i3200 printheads, this model delivers speed, quality, and seamless integration into automated workflows.
Textalk TGR: The TGR series is built for mid-sized production lines that want to upgrade their capabilities. It blends analog and digital systems while optimizing ink consumption and curing speed.
Textalk TKR: Ideal for existing screen printing setups, the TKR is perfect for manufacturers who want to add DTG capabilities without major changes to their line. It’s compatible with screen-printed underbases and works seamlessly with existing carousel systems.

TEXTALK TFR PRINTER

TEXTALK TGR PRINTER

TEXTALK TKR PRINTER

How Hybrid Integration Works

In a typical hybrid setup, your screen printing unit lays down the base layer (often white ink), especially on dark garments. After curing, the item moves directly to a hybrid DTG station, where a high-resolution image is digitally printed on top. This results in sharp details, photo-quality gradients, and a softer feel than full screen-printed designs.

The process is straightforward, especially with a printer like the Textalk TKR. It doesn’t require a complete redesign of your workflow, just a thoughtful placement in your production line. The hybrid approach allows you to continue running high-volume, low-color jobs through traditional screen printing, while DTG handles on-demand orders or multi-color prints with fewer screens.

Benefits of a Hybrid DTG Printer

Faster turnaround: Hybrid DTG printing enables quicker transitions between designs, skipping screen setup for full-color prints.
Lower cost on short runs: No need to burn screens or mix inks for every custom order.
Greater design flexibility: Print photos, gradients, and personalized designs with ease.
Better ink performance: When paired with screen underbases, hybrid DTG printing delivers vibrant colors and long-lasting prints.
Future-proof investment: Stay agile and meet the growing demand for personalization in fashion and merch.

Southeast Asia: A Market Ripe for Hybrid Printing

As brands across Vietnam, Thailand, and Indonesia look for production partners that can offer agility and precision, hybrid DTG printing is gaining traction. Local manufacturers recognize the need to diversify their production capabilities, especially to cater to international clients that expect high-quality, customized apparel in short turnaround times.

According to a recent industry article, hybrid DTG is becoming central to the region’s transformation, combining sustainability, automation, and scalability. With machines like the Textalk TKR, operations can reduce waste, boost flexibility, and meet global standards.

Final Thoughts

You don’t need to abandon your screen printing line to stay competitive. Instead, evolve it. A hybrid DTG printer like the Textalk TKR, TGR, or TFR allows you to respond to market trends, expand your service offerings, and maintain the efficiency you’ve already built.

Ready to upgrade your production line? Explore the Textalk Hybrid Printer series and talk to Fluxmall DTG for a tailored integration plan that suits your operation.

Want more tailored advice? Contact the Fluxmall DTG team for a free consultation on how to integrate a hybrid DTG printer into your current setup.

July 29, 2025

Digital Printers | DTG, DTF, Dye Sublimation, Digital Add-ons for Oval Screen Printing Presses, Direct Fabric, UV | Print Supplies

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Already Running a Screen Printing Line? Integrate DTG for Maximum Output

Table of Contents

Why Consider Hybrid DTG Printer?

Meet the Game-Changers: Textalk Hybrid Printers

How Hybrid Integration Works

Benefits of a Hybrid DTG Printer

Southeast Asia: A Market Ripe for Hybrid Printing

Final Thoughts

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