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The aeoon Hybrid Series printer is a solution that combines the best features of screen printing and DTG printing in one machine. It allows customers to print on complex fabrics including dark polyester. The combination of both worlds of DTG and screen printing helps save white ink and drastically reduce the cost per print, while delivering a premium print.
This Hybrid solution handles registration issues effortlessly with adjustments made digitally, compared to other Hybrid add-on solutions to the oval screen printing machines. The KyoToScreen concept simplifies the preparation of the screen – printing is made directly onto the screen. No film is necessary anymore, and only a small space with a UV chamber is needed. The machine offers countless forms of application and special effects to make the designs more unique and exciting.
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Ability to print without a pretreatment
While pretreatment is often required for DTG printing, the aeoon Hybrid’s ability to print without pretreatment is especially useful thanks to the combiniation of DTG and screen printing. This expands the range of applications and design options available to businesses.
Autonomous Printing Stations
The independent printing stations of aeoon Hybrid printer significantly enhance workflow efficiency. While one station is printing, another can be loaded, prepared, or unloaded. This continuous operation minimizes idle time and optimizes the printing process, resulting in faster order fulfillment and increased productivity.
8 or 12 Kyocera industrial printheads
aeoon Hybrid Printer is designed with 8 or 12 printheads Kyocera KJ4B-QA depending on printer configuration. It is a high-quality printhead that utilizes the latest inkjet technology to deliver exceptional print quality, speed, and consistency.
Durable body for industrial use
The aeoon Hybrid Printer is a high-quality, industrial-grade printer designed for high-volume production. Its durable and robust build ensures smooth and consistent printing, making it a reliable choice for businesses looking to streamline their printing process. The printer boasts a sturdy frame made of steel and aluminum, which provides it with the necessary stability to handle heavy workloads over years of operation.
Touchscreen and User-friendly software
The aeoon Hybrid Series Printer comes equipped with a high-resolution touchscreen display, which allows users to easily control the printing process and make adjustments on-the-fly. The intuitive software that comes with the printer makes it easy for users to upload designs, adjust settings, and print high-quality images on a variety of garments.
Automatic cleaning and capping station
The Automatic Cleaning is an important feature in the aeoon Hybrid printer. It is designed to keep the printhead of the printer clean and protected when not in use. The capping station works by automatically moving the printhead into position for cleaning and capping and then retracting it when the process is complete. When the printer is not in use, the station keeps the printhead securely capped to prevent any dust or debris from getting onto the surface. This helps maintain the integrity of the printer and ensures it is always ready to produce high-quality prints.
Made in Austria
aeoon Hybrid Series Printer is a high-performance printer proudly made in Austria. It is designed to meet the demands of contemporary textile printing businesses, offering exceptional quality, speed, and versatility. It is a reliable and efficient machine that combines Austrian craftsmanship and innovation to help businesses achieve the highest levels of success in the digital garment printing industry.
High-performance NIR-Dryer
The intermediate drying process can contribute to more vibrant and saturated colors in the final print, enhancing the overall visual appeal of the printed design. Since the ink is partially cured before final curing, the overall production time may be reduced, allowing for quicker job completion and order fulfillment.
Reduction of energy cost
The aeoon Hybrid Printer is designed for efficiency, which includes optimized ink usage and minimized downtime due to its simultaneous and independent printing stations. The ability to print on garments without the need for pretreatment can also help save energy cost.
KTS – Kyo To Screen
aeoon Hybrid Series DTG Printer is designed to print directly on the screen. No film is required anymore. Using KTS technology saves space – it requires only a small dark room and a compact UV chamber to make the screens.
Screen printing unit
The Aeoon Hybrid contains a high-end screen printing unit that is designed to offer exceptional quality and efficiency – a combination of both DTG printing and screen printing. This versatile system can handle a wide range of fabrics: it now possible to print on complex substrates like polyester with no pretreatment. The solution handles all registration issues effortlessly.
There are countless forms of application and special effects that can be used on aeoon Hybrid model to make your designs even more unique and exciting.
Some of the possibilities are:
and other applications such as embroidery, stones, Swarovski crystals, transfers, transflock, etc. The order of the print can be changed, it can either be screen printing first, then DTG, or the other way around.
The aeoon Hybrid printer allows you to do screen printing and digital printing at the same time. This means you can combine the benefits of both methods in a single production run. It gives you unlimited possibilities for creativity and business growth, the flexibility to create designs with special effects, textures, and vibrant colors through screen printing, while also achieving intricate details.
The crucial benefit of the aeoon Hybrid Series printer is its low consumption of white ink, which contributes to significant cost savings. White ink is frequently used in many printing projects, particularly when working with dark or colored fabrics. Accordingly, this machinery focuses on minimizing white ink usage while keeping high print quality.
The high-performance NIR-dryers used in aeoon Hybrid Series printer provide fast and effective drying of the printed garments, which helps to increase productivity and reduce the overall production time. These dryers use flash curing technology to quickly and evenly dry the printed garments, ensuring that the ink is fixated rapidly. This results in high-quality prints on the fabrics.
KyoToScreen is an innovative printing technology that enables direct screen printing without the need for a film using the same aeoon Hybrid printer. You simply print the screen using the same ink in the aeoon Hybrid pritner. KyoToScreen has revolutionized the screen printing industry by providing a unique solution that simplifies the printing process, and optimizes the usage of space and time.
The KJ4B-QA printhead is designed by Kyocera for high speed printing using water-based inks.
The Kyocera KJ4B-QA is equipped with internal filters that eliminate foreign objects in ink and an internal heater that adjusts the impact of external temperatures. Its unique ink channel design provides a stable ink supply.
Kyocera KJ4B-QA Printhead: Technical Specifications
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Ink Type
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Water-based
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Width × Depth × Height
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200 ×25 ×57.9 mm
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Dry Weight
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420 g
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Number of Nozzles (In Effective Print Width)
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2,656 (2,558)
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Standard Resolution
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600 × 600 dpi
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Effective Print Width
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108.25 mm
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Max. Drive Frequency
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30 kHz
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Max. Print Speed
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75 m/min
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Drop Volume
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5 pL, 7 pL, 12 pL, 18pL (under 20 kHz)
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Optimum Ink Viscosity
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5.0 – 6.0 mPa*s
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Compatible DTG Printers
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aeoon Compact, aeoon Compact Plus, aeoon Kyo, aeoon Kyo Plus, aeoon Hybrid
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The Kyocera KJ4B-QA printhead is a 600dpi one-color printhead with a maximum drive frequency of 30kHz. It delivers high quality with a small drop volume of 5pl at 75 m/min by making use of 2,656 nozzles arranged across 108.25 mm wide print swathe with 0.042mm pitch, resulting in 30.000 drops per second.
One of the key advantages of the KJ4B-QA printhead is its high printing speed, with a maximum firing frequency of up to 30kHz. This allows fast and efficient printing with aeoon Compact Series, aeoon Kyo Series and aeoon Hybrid printers, making it an ideal choice for high-volume printing applications.
The aeoon Hybrid Series Printer can be configured in several different ways, depending on the number of printheads:
Hybrid 8/3 =
8 Printheads
+
Hybrid 12/3 =
12 Printheads
+
The 8 or 12 printheads in the aeoon Hybrid Series printer can be configured according to your needs.
The version with 8 printheads can either print:
The version with different configurations of 12 printheads can print on every color of the garment, including dark and black, using either CMYK and White or CMYK + spot colors (Red and Green) and White.
*) S means Gamut Expansion Colors (GECs like red, orange or green – depending on the ink set.
Machine Configuration:
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aeoon Hybrid 8/3 CMYK
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aeoon Hybrid 8/3 CMYK + W
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aeoon Hybrid 8/3 CMYK+S+W
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aeoon Hybrid 12/3 CMYK+W
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aeoon Hybrid 12/3 CMYK+W
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aeoon Hybrid 12/3 CMYK+S+W
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Amount of printheads:
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8
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8
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8
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12
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12
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12
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Colors:
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8 x CMYK
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4 x CMYK
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4 x CMYKRG
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8 x CMYK
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4 x CMYK
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4 x CMYKRG
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White:
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0
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4
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2
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4
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8
|
6
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For DTG printers using only CMYK colors, it is not possible in some cases to recreate the vibrancy and brightness of an RGB picture in a print. That is because the colors required are simply „out of gamut“ – they are not in the CMYK color range. With gamut expansion colors (so-called “spot”) – additional process colors, such as RED and GREEN – in addition to the standard colors cyan, magenta, yellow, black and white, it is finally no longer necessary to compensate that loss or try to balance it out with tweaks!
Advantages of gamut expansions are larger color gamut and improved transitions between colors, easiness to hit pantone colors accurately (similar to screen printing color matching) and improved color brilliance, resulting in the print being closer to the original RGB design.
Water based ink, which is made by suspending a biodegradable pigment into a water base, has gained popularity within the DTG printing industry due to its combination of quality, affordability, and eco-friendliness. Reducing the environmental footprint is one of the biggest advantages of using water-based pigment inks.
DuPont Color G Series inks are GOTS-approved and OEKO-TEX® approved.
GOTS is a leading international set of rules for the production and trade of natural textiles. This set of rules does not only cover ecological criteria but social criteria in the production of products as well – this includes the payment of the minimum wage, trade unions, safe working conditions and a ban on child labour.
OEKO-TEX® enables consumers and companies to make responsible decisions which protect our planet for future generations. The testing and certification process on which our standards are based guarantees maximum consumer safety.
The RIP software used for aeoon DTG printers enhances the printing process by improving color accuracy, image quality, and overall efficiency. Users can control and adjust various printing parameters and benefit from using multiple features:
The RIP software is configured based on the number of printheads in your aeoon DTG printer and is offered with a software protection USB key required for use on your system. One software license is offered per computer / printer.
To produce exceptional output quality with excellent details, multiple software add-ons can be additionally installed:
Cotton, synthetics, mixed fibers, canvas, wood, leather
Max. DTG Printing Size
Framed: with 3 print stations – 40x50cm; ~16×20 in
Frameless: with 3 print stations – 60x90cm; ~24x35in
Frameless: with 1 print station – 200x98cm; ~79x39in
Max. Screenprint Size
Framed: with 3 print stations – 40x50cm; ~16×20 in
Printhead:
Printing resolution:
600 dpi up to 2400 dpi resolution
Supported operating systems:
Linux OS
Electrical Supply:
3×400/208 V+N+PE, 50/60Hz (+/-5%) max. power input: 8,5kVA
Intermediate Dryer
High-performance NIR-Dryer
Interface:
OPC-UA and REST interface
RIP Software
aeoon RIP Software
Crash Prevention:
Integrated
Ink Types & Volume
Water based pigment ink, 10l Container for each color
Environmental conditions:
Temperature: 22 – 24°C; Humidity 50 – 80 % non – condensing
Compress Air Supply:
7bar – Quality Class 5 (residual oil: 25mg/mÑ – residual dust: 40μm/10mg/mÑ – residual water + 7 DTP/7.8gm/m³)
(max. air consumption: 500l/min)
Dimensions and Weight:
We will ship your ink and supplies orders regardless of your location.
Our printers and custom-built equipment are deployed globally.
We ensure smooth transactions for the payments of your orders.
We support you through WhatsApp (internationally) and Zalo (Vietnam).